Modularity – Construction of closed systems

The construction of closed systems, also known as modular construction, is transforming the way buildings and structures are constructed. This method offers faster, more efficient, and sustainable solutions comparable to traditional methods but with many additional advantages. In one of our previous articles titled, “Innovations in the Construction Industry: Paving the Way for the Future,” we briefly mentioned the concept of modular construction. In this article, we delve deeper into this timely topic, exploring its current relevance and transformative potential.

What is modular construction? 

Modular construction is a process where a building is constructed off-site, in a controlled factory environment, using the same materials and adhering to the same building standards as conventional construction – but in about half the time. Modules produced in the factory are assembled on-site into the final form that meets the requirements and specifications of the most demanding construction projects.

Traditional vs. Modular construction

Traditional construction involves building on-site, whereas modular construction involves off-site or volumetric construction. Compared to traditional construction, modular construction is more efficient, reducing costs and ensuring improved quality and reduced financial risk. Research shows that modular construction can cut project completion time by half. With an estimated 60%-90% of work done in the factory, a modular building can be prepared as a complete structure or as a series of modular subsystems for a larger project.

Traditional construction requires the completion of each phase before the next can begin, extending the overall completion time. Additionally, an unstable workforce and weather conditions can affect the quality of on-site construction. While modular construction offers less flexibility for late design changes and may require early client approvals, it brings numerous other benefits.

 

Advantages of modular construction

Time efficiency 

  • Faster construction: Modular construction allows simultaneous work on different parts of the project, shortening the overall construction time by up to 50%. Buildings can be completed in weeks instead of months or years.
  • Reduced dependence on weather conditions: Since most work is done in the factory, weather conditions have less impact on the construction timeline.

Quality and precision

 

  • Controlled environment: Factory construction allows for more precise quality control, reducing the risk of errors and ensuring higher quality in the final product.
  • Less waste: Prefabrication in a controlled environment reduces the amount of construction waste as material usage is optimized.

Sustainability

  • Eco-friendly materials: Modular buildings often use sustainable materials like wood, reducing the carbon footprint of construction.
  • Energy efficiency: Optimized production processes reduce energy consumption, and modular buildings are often more energy-efficient than traditional buildings.
  • Improved air quality: Modular construction is done in a controlled environment using dry materials, eliminating the possibility of high moisture levels in the new building.
  • Better waste management: The high level of prefabrication in the factory allows for better control of waste and its reuse, reducing environmental pollution.

  Cost efficiency

  • Lower costs: Reduced need for on-site labor and shorter construction times lead to lower overall costs.
  • Financial predictability: Due to standardized processes and controlled production, costs are more predictable, reducing the risk of budget overruns.
  • Easy adaptation: Modular units can be easily adjusted and upgraded, allowing for greater flexibility in design and space use.
  • Mobility: Modular buildings can be dismantled and relocated to another location, ideal for temporary structures or changing needs.

Combination of artificial intelligence and modular construction 

Today, the construction sector is rapidly evolving, and artificial intelligence (AI) is at the forefront of this change. AI further enhances modular construction. How does AI improve it? Here are some developments:

  1. Accelerated project delivery: AI-powered systems revolutionize the planning and management of construction projects. AI increases efficiency, enabling faster delivery of projects.
  2. Error reduction: AI plays a critical role in reducing errors from the design phase onwards. The use of AI in designing and producing modular blocks enables the creation of flawless and more durable structures.
  3. Cost savings: AI enhances the cost efficiency of projects, preventing unnecessary expenditures. AI-supported forecasting and resource management significantly reduce construction costs.
  4. Sustainability: AI optimizes the use of construction materials, reducing waste and minimizing environmental impact. This leads to greener and more sustainable construction projects.
  5. Workplace safety: AI identifies risks in construction sites, improving workplace safety. Robotic systems and AI undertake hazardous tasks, reducing workplace accidents.

The revolutionary changes AI brings to modular construction make the industry more efficient, safe, and environmentally friendly. The future of construction is being shaped by AI’s innovative solutions!

Conclusion 

Modular construction represents a modern, efficient, and sustainable approach to building that offers numerous advantages over traditional methods. With improved time and cost efficiency, higher quality, sustainability, and flexibility, modular construction is becoming the choice of many architects, builders, and developers worldwide. Modern modular buildings incorporate essential features such as accessibility for the disabled, compatibility with digital technology, high-performance HVAC systems, dimmable LED lighting, occupancy sensors, and more. With the expected boom in the modular construction market, these methods will play a crucial role in meeting the future needs of residential, commercial, and industrial buildings​​​​​​​​​​.

Flexibility and adaptability

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